One-Stop 5-Axis CNC Machining Services
5-Axis CNC Machining is widely used throughout the aerospace, marine, and turbomachinery industries for its ability to rapidly manufacture precise parts in production-grade materials. Typical 5-axis parts include:
- Turbine blades and vanes
- Helical gears and impellers
- Aircraft structural components
- Composite material molds
- Waveguide antenna elements
- Humanoid robot joints
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Service
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Simultaneous 5 Axis CNC MachiningSimultaneously controls all five axes (X/Y/Z + A/B) in unison to fabricate intricate 3D contours (e.g., turbocharger wheels, drone molds) with ±0.005mm tolerance, eliminating manual repositioning for complex aerodynamic or biomedical components. -
3+2 Axis CNC MachiningLocks two rotational axes (A/C) to orient workpieces for 3-axis milling of multi-planar features (threaded flanges), cutting setup time by 70% while maintaining ±0.03mm angular repeatability per ISO 2768-f. -
5-Axis Drilling & TappingPerforms angled holes and threaded taps in a single setup (±0.05mm accuracy), ideal for complex aerospace frames and automotive engine blocks. Eliminates secondary operations with 30% faster cycles vs 3-axis. -
5-Axis Contour MachiningCreates intricate 3D geometries (turbine blades, impellers) with continuous tool engagement, achieving mirror finishes (Ra0.8μm). Reduces manual polishing by 50% through optimized tool paths.
Our Powerful CNC 5-Axis Machining Parts
Combining simultaneous 5-axis capability with advanced CAM programming, we machine complex contours, undercuts, and angled features in single setups. Ideal for turbine blades, impellers, and structural aerospace components, our DMG Mori machines deliver <0.01mm positional repeatability with reduced lead times by 40% versus 3-axis solutions.
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5 Axis CNC Machining Parts
10+ Years of 5 Axis CNC Machining ServicesTolerances as tight as ±0.0002 in.（0.005mm）Wall thickness as thin as 0.020 in (0.5 mm)Lead times as fast as 2 working days -
5 Axis CNC Machining Anodized Part10+ Years of 5 Axis CNC Machining ServicesTolerances as tight as ±0.0002 in.（0.005mm）Wall thickness as thin as 0.020 in (0.5 mm)Lead times as fast as 2 working days -
5 Axis CNC Machining Aluminum 7075 Part10+ Years of 5 Axis CNC Machining ServicesTolerances as tight as ±0.0002 in.（0.005mm）Wall thickness as thin as 0.020 in (0.5 mm)Lead times as fast as 2 working days
CNC 5-axis Machining Materials
Multi-surface machining of Inconel 718, tungsten carbide, and glass-filled polymers (30% GF nylon) with 0.02mm positional accuracy. Ideal for turbine blades, orthopedic implants, and optical housing requiring complex contours.
Metals
Lightweight, high thermal conductivity, Excellent Machinability, Superior Dimensional Stability, Tight-Tolerance Capable, Perfect for Complex CNC Milling and Turning.
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Lead Time: < 5 days
Tolerances: ±0.005″ (±0.125mm)
Max part size: 200 cm x 80 cm x 100 cm
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Tolerances: ±0.005″ (±0.125mm)
Max part size: 200 cm x 80 cm x 100 cm
Golden aesthetic, good machinability, moderate corrosion resistance, often used for decorative hardware.
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Superior wear resistance, seawater corrosion resistance, classic metallic luster, commonly cast.
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High thermal/electrical conductivity, antimicrobial surface, develops natural patina over time.
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High strength-to-weight ratio, magnetic properties, requires coating for rust prevention.
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Chromium-enhanced corrosion resistance, heat-resistant, maintains strength in extreme conditions.
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Extremely lightweight (67% aluminum density), good vibration damping, requires surface treatment.
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Aerospace-grade strength, biocompatible, seawater corrosion resistance, difficult to machine.
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Plastics
High impact resistance, rigidity, excellent machinability, moderate chemical resistance.
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Impact resistance (250x stronger than glass), transparency, heat resistance.
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Optical clarity (>92% light transmission), UV resistance, weather resistance.
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Low friction coefficient, excellent wear resistance, low moisture absorption, ideal for precision gears and bearings.
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High tensile strength, moisture-sensitive dimensional changes, self-lubricating, textile and mechanical parts.
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HDPE: Chemical resistance, rigidity; LDPE: Flexibility, food-safe; both used in pipelines and packaging.
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Aerospace-grade thermal stability (260°C+), radiation resistance, high-cost specialty implants and aerospace.
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Heat distortion resistance (150°C), electrical insulation, glass-fiber reinforced automotive connectors.
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Chemical resistance, fatigue resistance, lightweight food containers and medical disposable products.
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Ultra-low friction coefficient, non-stick surface, extreme temperature range (-200°C~260°C), seals and cookware.
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CNC 5-Axis CNC Machining Tolerances and Standards
Our ISO 9001 certification shows that we fabricate 5-axis milled parts to meet the tightest tolerance requirements. Our standard tolerance for CNC-milled plastics is ISO-2768-m and ISO-2768-f for metals. Get high-quality and precise complex parts with top-notch dimensional stability.
5 Axis CNC Machining Surface Finishes
Looking for the right finish? Choose from 20+ options to meet both your functional and aesthetic needs.
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As MachinedDescription: Standard finish with surface roughness of 3.2 μm (126 μin), removes sharp edges and deburrs parts cleanly. Key Use: Functional parts requiring no post-processing (e.g., brackets, gears). Process Tolerance: Dimensional ±0.1 mm, Ra 3.2±0.5 μm Process Specifications: ISO 2768-m standard, burr height ≤0.05 mm
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AnodizingDescription: Electrochemical oxide layer for corrosion resistance and aesthetics. Process Compatibility: Post-machining surface treatment Key Use: Aerospace components, consumer electronics (e.g., phone frames). Process Tolerance: Coating thickness 10-25 μm±2 μm, color consistency ΔE≤1.5 Process Specifications: MIL-A-8625 or ISO 7599, sealing pH 5.5-6.5
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AlodineDescription: Chemical film for corrosion protection and paint adhesion. Process Compatibility: Post-cleaning chemical immersion Key Use: Aviation and automotive electrical housings. Process Tolerance: Film thickness 0.5-3 μm, visual uniformity Process Specifications: Immersion time 3-10 min, bath temp. 20-30℃
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Black OxideDescription: Thin magnetite layer for corrosion resistance and reduced glare. Process Compatibility: Post-machining chemical treatment Key Use: Tools, firearms, automotive fasteners. Process Tolerance: Coating thickness 0.5-1.5 μm, salt spray ≥24 hrs Process Specifications: Alkaline bath pH 13-14, process time 5-30 min
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BrushingDescription: Linear abrasive finish for decorative texture. Process Compatibility: Manual/CNC abrasive belts Key Use: Appliance panels, architectural trims. Process Tolerance: Texture depth 0.05-0.2 mm, angle deviation ≤5° Process Specifications: Abrasive belt grit 80-240, feed speed 10-30 m/min
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EtchingDescription: Chemical/mechanical removal for micro-texturing or marking. Process Compatibility: Laser/chemical masking Key Use: Circuit boards, decorative logos. Process Tolerance: Etch depth 0.01-0.5 mm±5%, alignment ±0.1 mm Process Specifications: Etchant concentration 10-30%, laser power 20-100 W
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Electroless PlatingDescription: Uniform metal coating (e.g., nickel) without electricity. Process Compatibility: Chemical bath deposition Key Use: Wear-resistant industrial valves, connectors. Process Tolerance: Coating thickness 5-50 μm±5%, porosity ≤5/cm² Process Specifications: Bath temp. 85-95℃, pH 4.5-5.5
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ElectroplatingDescription: Electrochemical metal coating (e.g., chrome, zinc) for durability. Process Compatibility: Post-machining electrodeposition Key Use: Automotive trim, jewelry. Process Tolerance: Coating thickness 5-25 μm±2 μm, adhesion ≥4B (ASTM B571) Process Specifications: Current density 1-10 A/dm², bath temp. 40-60℃
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ElectrophoreticDescription: Polymer coating via electric field for corrosion resistance. Process Compatibility: Post-cleaning immersion Key Use: Automotive frames, HVAC components. Process Tolerance: Coating thickness 15-30 μm±3 μm, edge coverage ≥80% Process Specifications: Voltage 50-300 V, cure 160-200℃×20 min
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GrindingDescription: Precision abrasive finish for tight tolerances. Process Compatibility: Surface/cylindrical grinding Key Use: Bearing races, hydraulic shafts. Process Tolerance: Dimensional ±0.005 mm, Ra 0.4-0.8 μm Process Specifications: Wheel grit 60-120, coolant flow 5-20 L/min
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Heat TreatmentDescription: Thermal process to alter material hardness/toughness. Process Compatibility: Post-machining quenching/tempering Key Use: Gears, cutting tools. Process Tolerance: Hardness HRC 45-60±2, distortion ≤0.1% Process Specifications: Quench temp. 800-1000℃, temper time 1-4 hrs
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KnurlingDescription: Diamond or linear pattern for improved grip. Process Compatibility: CNC lathe rolling Key Use: Handles, adjustment knobs. Process Tolerance: Pattern depth 0.2-0.5 mm, pitch ±0.05 mm Process Specifications: Roller pressure 200-500 N, feed 10-50 mm/min
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Laser EngravingDescription: Permanent marking via laser ablation. Process Compatibility: Post-processing laser systems Materials: Metals, plastics, wood Key Use: Serial numbers, branding on industrial parts.
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OvermoldingDescription: Molding soft material (TPU/silicone) over rigid inserts. Process Compatibility: Injection molding Materials: Plastics, metals (as inserts) Key Use: Ergonomic handles, waterproof seals. Process Tolerance: Overmold thickness 1-5 mm±0.2 mm, bond strength ≥5 MPa Process Specifications: Injection pressure >5 MPa, mold temp. 40-80℃
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PolishingDescription: Mirror-like finish via abrasive compounds. Process Compatibility: Manual/robotic buffing Key Use: Medical instruments, luxury fixtures. Process Tolerance: Ra 0.025-0.1 μm, gloss ≥90 GU Process Specifications: Wheel speed 1000-3000 rpm, compound grit 2000-5000
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PassivationDescription: Acid treatment to remove free iron and enhance corrosion resistance. Process Compatibility: Post-cleaning chemical immersion Key Use: Surgical tools, food processing equipment. Process Tolerance: Film thickness 0.001-0.01 μm, salt spray ≥96 hrs Process Specifications: Nitric acid 20-50%, process time 20-60 min
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Powder CoatingDescription: Electrostatic polymer powder cured into durable film. Process Compatibility: Post-cleaning spray and bake Key Use: Outdoor furniture, automotive wheels. Process Tolerance: Coating thickness 60-120 μm±10 μm, ΔE≤1.0 Process Specifications: Voltage 30-90 kV, cure 180-200℃×15 min
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PhosphatingDescription: Phosphate layer for lubrication and paint adhesion. Process Compatibility: Chemical immersion Key Use: Engine components, firearm parts. Process Tolerance: Coating weight 2-5 g/m², crystal size ≤5 μm Process Specifications: Bath pH 2-4, process temp. 40-70℃
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PaintingDescription: Liquid coating for color and protection. Process Compatibility: Spraying/dipping Materials: Metals, plastics Key Use: Consumer electronics, automotive body panels. Process Tolerance: Coating thickness 20-50 μm±5 μm, adhesion ≥3B (ASTM D3359) Process Specifications: Spray pressure 0.3-0.6 MPa, cure 80-120℃×30 min
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Sand blastingDescription: Abrasive jet finish for uniform matte texture. Process Compatibility: Post-machining blasting Materials: Metals, glass, stone Key Use: Architectural facades, engine blocks. Process Tolerance: Ra 1.6-6.3 μm, coverage ≥95% Process Specifications: Grit size 80-120, air pressure 0.4-0.7 MPa
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CNC Machining Project
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Upload a CAD file to receive instantly quotes, lead time, and DFM details for your CNC components. Specializing in CNC machining for metals and plastics, we provide adaptive production and shipping solutions to align with your product development needs.
What is 5-Axis CNC Machining? How Does 5-Axis CNC Machining Work?
5-axis CNC machining is an advanced subtractive manufacturing technique that simultaneously moves cutting tools across five different axes (X, Y, Z, and rotational A/B axes) to create complex, high-precision parts from solid blocks. Unlike 3-axis machines, this technology allows continuous tool engagement from multiple angles without repositioning, making it indispensable for aerospace impellers, medical implants, and automotive prototypes requiring compound curves.
CAD/CAM Integration: Engineers develop 3D models in CAD software, converted to machine-readable G-code with CAM systems optimized for multi-axis toolpaths.
Dynamic Tool Movement: The spindle rotates along two additional axes (typically A/B or C), enabling oblique cutting angles (±90°+) while maintaining optimal chip load.
Simultaneous Machining: All five axes operate in sync to sculpt intricate features like turbine blades or spinal rods in a single setup, reducing cumulative errors.
Advanced Workholding: Magnetic chucks or custom fixtures secure irregularly shaped blanks, often with automated pallet changers for uninterrupted production.
In-Process Verification: Probing systems may validate part geometry mid-operation, compensating for tool wear or thermal drift.
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CNC MachiningWe specialize in manufacturing custom prototypes and end-use parts with precise and complex designs through CNC milling,CNC turning, and CNC precision machining. -
Sheet Metal FabricationWe expert in the flexible manufacture of sheet metal prototypes and precision parts through laser cutting, stamping, metal bending, metal welding, riveting, embossing, flanging and tapping, chamfering and other processes. -
Injection Molding ServicesWorldsoaring provides plastic injection molding, rapid and production tooling, overmolding, and insert molding service. No MOQ required, all while maintaining high-quality and precision molding products. -
More ServicesSLA, HP MJF, SLS, SLM technologies for functional prototyping and low-volume production. We manufacture 3d printed parts at competitive price. -
SolutionsSLA, HP MJF, SLS, SLM technologies for functional prototyping and low-volume production. We manufacture 3d printed parts at competitive price.
Success Stories of 5 Axis CNC Machining Projects
FAQs
When to Choose 5-Axis CNC Machining?
5-Axis CNC machining is ideal when manufacturing requires:
*Complex geometries (turbine blades, impellers) needing simultaneous multi-axis contouring
*Tight tolerance demands (±0.005mm) for aerospace/medical components
*Reduced setups to minimize cumulative errors in critical automotive/mold parts
Key advantages:
✓ Superior surface finishes (Ra <0.4μm) from continuous tool engagement
✓ 40-60% faster cycle times vs. 3-axis for deep-cavity machining
✓ Single-setup production of prismatic parts with angled features
Can 5-axis machining provide tight tolerance?
Yes, 5-axis CNC machining delivers industry-leading precision, consistently holding tolerances within ±0.005mm (±0.0002") for mission-critical components.
This unmatched accuracy stems from:
*Single-Setup Machining: Eliminates cumulative errors from multiple fixturing
*Simultaneous 5-Axis Interpolation: Enables optimal tool positioning for complex contours
*Advanced Thermal Compensation: Maintains stability during high-speed machining
Ideal for automotive powertrain components, medical surgical instruments, and industrial precision parts requiring IATF 16949/ISO 13485 compliance
What are the Differences Between 3, 4, And 5-Axis Machining?
3-Axis machining delivers cost-efficient solutions for prismatic parts with simple geometries, offering the fastest cycle times for high-volume production.
4-Axis CNC machining introduces rotary movement (X/Y/Z + A-axis), enabling precision machining of cylindrical components and complex contours
without repositioning.
5-Axis simultaneous machining (X/Y/Z + A/B axes) achieves unparalleled precision for aerospace-grade components, reducing setups by 80% while
maintaining ±0.005mm tolerances across complex surfaces.
