Rapid Prototyping Solution
Rapid prototyping combines CNC machining, sheet metal fabrication, and additive manufacturing to deliver functional prototypes within 24-72 hours across industrial applications. Typical rapid prototype components include:
- Aluminum gearbox housings and bearing blocks
- Stainless steel fluidic manifolds
- Stainless steel enclosures and brackets
- Aluminum heat sinks and chassis components
- Copper EMI shielding assemblies
- ABS ducting and airflow components
Start A New Rapid Prototyping Quote
Start to Upload Your Files
Drag and drop file here or click the button below or
STEP | STP I SLDPRT I IPT I PRT I SAT FLES
STEP | STP I SLDPRT I IPT I PRT I SAT FLES
All uploads are secure and confidential.
Service
-
CNC Machining Rapid PrototypingProduce precision CNC prototypes with ±0.005mm accuracy, using multi-axis machining for complex metal/plastic geometries, backed by DFM analysis and 1-3 day lead time. -
Sheet Metal Prototyping SolutionProvide high-precision sheet metal prototypes with ±0.1mm tolerance, offering laser cutting, bending and welding solutions with material versatility (aluminum, steel, copper) and rapid 3-7 day turnaround. -
Injection Molding PrototypingManufacture low-volume injection molded prototypes with aluminum/steel tooling, achieving production-grade part quality (±0.2mm) and 500-10,000 shot capabilities, supported by mold flow analysis. -
3D Printing Prototyping SolutionProduce functional prototypes using industrial-grade SLA, SLS and FDM technologies, achieving 0.1-0.3mm layer resolution with 30+ material options and 72-hour express service availability.
Our Precision Rapid Prototyping Parts
Specializing in CNC-machined aluminum prototypes (6061/7075) and laser-cut steel enclosures with ±0.1mm tolerance, we accelerate product development with 5-day standard lead times. Secondary services include vacuum-cast urethane for small-batch validation and 3D-printed nylon functional testing. Request free DFM analysis for your next prototype.
Rapid Prototyping Materials
Our CNC machining and sheet metal bending services support rapid prototyping with aircraft-grade aluminum 6061, stainless steel 304, and precision-ground tool steels (D2, A2). Compatible with secondary processes like powder coating and anodizing, these materials deliver ±0.005mm tolerances for functional prototypes. 3D printing materials (Nylon 12, ULTEM 1010) available for hybrid prototyping workflows.
Metals
Lightweight, high thermal conductivity, Excellent Machinability, Superior Dimensional Stability, Tight-Tolerance Capable, Perfect for Complex CNC Milling and Turning.
Price: $0
Lead Time: < 5 days
Tolerances: ±0.005″ (±0.125mm)
Max part size: 200 cm x 80 cm x 100 cm
Price: $0
Lead Time: < 5 days
Tolerances: ±0.005″ (±0.125mm)
Max part size: 200 cm x 80 cm x 100 cm
Golden aesthetic, good machinability, moderate corrosion resistance, often used for decorative hardware.
Price: $0
Lead Time:
Tolerances:
Max part size:
Price: $0
Lead Time:
Tolerances:
Max part size:
Superior wear resistance, seawater corrosion resistance, classic metallic luster, commonly cast.
Price: $0
Lead Time:
Tolerances:
Max part size:
Price: $0
Lead Time:
Tolerances:
Max part size:
High thermal/electrical conductivity, antimicrobial surface, develops natural patina over time.
Price: $0
Lead Time:
Tolerances:
Max part size:
Price: $0
Lead Time:
Tolerances:
Max part size:
High strength-to-weight ratio, magnetic properties, requires coating for rust prevention.
Price: $0
Lead Time:
Tolerances:
Max part size:
Price: $0
Lead Time:
Tolerances:
Max part size:
Chromium-enhanced corrosion resistance, heat-resistant, maintains strength in extreme conditions.
Price: $0
Lead Time:
Tolerances:
Max part size:
Price: $0
Lead Time:
Tolerances:
Max part size:
Extremely lightweight (67% aluminum density), good vibration damping, requires surface treatment.
Price: $0
Lead Time:
Tolerances:
Max part size:
Price: $0
Lead Time:
Tolerances:
Max part size:
Aerospace-grade strength, biocompatible, seawater corrosion resistance, difficult to machine.
Price: $0
Lead Time:
Tolerances:
Max part size:
Price: $0
Lead Time:
Tolerances:
Max part size:
High electrical conductivity, soft yet work-hardening, requires annealing during multi-stage forming.
Price: $0
Lead Time:
Tolerances:
Max part size:
Price: $0
Lead Time:
Tolerances:
Max part size:
Plastics
Fast-flowing melt, low shrinkage (0.4-0.7%), requires pre-drying (80°C/4h), ideal for automotive dashboards and consumer electronics housings.
Price: $0
Lead Time:
Tolerances:
Max part size:
Price: $0
Lead Time:
Tolerances:
Max part size:
Key Properties: Chemical inertness, low moisture absorption, FDA-compliant.
Industries: Food processing (cutting boards), chemical tanks, marine components.
Advantages: UHMWPE excels in high-abrasion environments (conveyor liners).
Price: $0
Lead Time:
Tolerances:
Max part size:
Price: $0
Lead Time:
Tolerances:
Max part size:
Impact resistance (250x stronger than glass), transparency, heat resistance.
Price: $0
Lead Time:
Tolerances:
Max part size:
Price: $0
Lead Time:
Tolerances:
Max part size:
Optical clarity (>92% light transmission), UV resistance, weather resistance.
Price: $0
Lead Time:
Tolerances:
Max part size:
Price: $0
Lead Time:
Tolerances:
Max part size:
Low friction coefficient, excellent wear resistance, low moisture absorption, ideal for precision gears and bearings.
Price: $0
Lead Time:
Tolerances:
Max part size:
Price: $0
Lead Time:
Tolerances:
Max part size:
High tensile strength, moisture-sensitive dimensional changes, self-lubricating, textile and mechanical parts.
Price: $0
Lead Time:
Tolerances:
Max part size:
Price: $0
Lead Time:
Tolerances:
Max part size:
HDPE: Chemical resistance, rigidity; LDPE: Flexibility, food-safe; both used in pipelines and packaging.
Price: $0
Lead Time:
Tolerances:
Max part size:
Price: $0
Lead Time:
Tolerances:
Max part size:
Aerospace-grade thermal stability (260°C+), radiation resistance, high-cost specialty implants and aerospace.
Price: $0
Lead Time:
Tolerances:
Max part size:
Price: $0
Lead Time:
Tolerances:
Max part size:
Heat distortion resistance (150°C), electrical insulation, glass-fiber reinforced automotive connectors.
Price: $0
Lead Time:
Tolerances:
Max part size:
Price: $0
Lead Time:
Tolerances:
Max part size:
Chemical resistance, fatigue resistance, lightweight food containers and medical disposable products.
Price: $0
Lead Time:
Tolerances:
Max part size:
Price: $0
Lead Time:
Tolerances:
Max part size:
Ultra-low friction coefficient, non-stick surface, extreme temperature range (-200°C~260°C), seals and cookware.
Price: $0
Lead Time:
Tolerances:
Max part size:
Price: $0
Lead Time:
Tolerances:
Max part size:
Rapid Prototyping Surface Finishes
Looking for the right finish? Choose from 20+ options to meet both your functional and aesthetic needs.
-
As MachinedDescription: Standard finish with surface roughness of 3.2 μm (126 μin), removes sharp edges and deburrs parts cleanly. Key Use: Functional parts requiring no post-processing (e.g., brackets, gears). Process Tolerance: Dimensional ±0.1 mm, Ra 3.2±0.5 μm Process Specifications: ISO 2768-m standard, burr height ≤0.05 mm
-
AnodizingDescription: Electrochemical oxide layer for corrosion resistance and aesthetics. Process Compatibility: Post-machining surface treatment Key Use: Aerospace components, consumer electronics (e.g., phone frames). Process Tolerance: Coating thickness 10-25 μm±2 μm, color consistency ΔE≤1.5 Process Specifications: MIL-A-8625 or ISO 7599, sealing pH 5.5-6.5
-
AlodineDescription: Chemical film for corrosion protection and paint adhesion. Process Compatibility: Post-cleaning chemical immersion Key Use: Aviation and automotive electrical housings. Process Tolerance: Film thickness 0.5-3 μm, visual uniformity Process Specifications: Immersion time 3-10 min, bath temp. 20-30℃
-
Black OxideDescription: Thin magnetite layer for corrosion resistance and reduced glare. Process Compatibility: Post-machining chemical treatment Key Use: Tools, firearms, automotive fasteners. Process Tolerance: Coating thickness 0.5-1.5 μm, salt spray ≥24 hrs Process Specifications: Alkaline bath pH 13-14, process time 5-30 min
-
BrushingDescription: Linear abrasive finish for decorative texture. Process Compatibility: Manual/CNC abrasive belts Key Use: Appliance panels, architectural trims. Process Tolerance: Texture depth 0.05-0.2 mm, angle deviation ≤5° Process Specifications: Abrasive belt grit 80-240, feed speed 10-30 m/min
-
EtchingDescription: Chemical/mechanical removal for micro-texturing or marking. Process Compatibility: Laser/chemical masking Key Use: Circuit boards, decorative logos. Process Tolerance: Etch depth 0.01-0.5 mm±5%, alignment ±0.1 mm Process Specifications: Etchant concentration 10-30%, laser power 20-100 W
-
Electroless PlatingDescription: Uniform metal coating (e.g., nickel) without electricity. Process Compatibility: Chemical bath deposition Key Use: Wear-resistant industrial valves, connectors. Process Tolerance: Coating thickness 5-50 μm±5%, porosity ≤5/cm² Process Specifications: Bath temp. 85-95℃, pH 4.5-5.5
-
ElectroplatingDescription: Electrochemical metal coating (e.g., chrome, zinc) for durability. Process Compatibility: Post-machining electrodeposition Key Use: Automotive trim, jewelry. Process Tolerance: Coating thickness 5-25 μm±2 μm, adhesion ≥4B (ASTM B571) Process Specifications: Current density 1-10 A/dm², bath temp. 40-60℃
-
ElectrophoreticDescription: Polymer coating via electric field for corrosion resistance. Process Compatibility: Post-cleaning immersion Key Use: Automotive frames, HVAC components. Process Tolerance: Coating thickness 15-30 μm±3 μm, edge coverage ≥80% Process Specifications: Voltage 50-300 V, cure 160-200℃×20 min
-
GrindingDescription: Precision abrasive finish for tight tolerances. Process Compatibility: Surface/cylindrical grinding Key Use: Bearing races, hydraulic shafts. Process Tolerance: Dimensional ±0.005 mm, Ra 0.4-0.8 μm Process Specifications: Wheel grit 60-120, coolant flow 5-20 L/min
-
Heat TreatmentDescription: Thermal process to alter material hardness/toughness. Process Compatibility: Post-machining quenching/tempering Key Use: Gears, cutting tools. Process Tolerance: Hardness HRC 45-60±2, distortion ≤0.1% Process Specifications: Quench temp. 800-1000℃, temper time 1-4 hrs
-
KnurlingDescription: Diamond or linear pattern for improved grip. Process Compatibility: CNC lathe rolling Key Use: Handles, adjustment knobs. Process Tolerance: Pattern depth 0.2-0.5 mm, pitch ±0.05 mm Process Specifications: Roller pressure 200-500 N, feed 10-50 mm/min
-
Laser EngravingDescription: Permanent marking via laser ablation. Process Compatibility: Post-processing laser systems Materials: Metals, plastics, wood Key Use: Serial numbers, branding on industrial parts.
-
OvermoldingDescription: Molding soft material (TPU/silicone) over rigid inserts. Process Compatibility: Injection molding Materials: Plastics, metals (as inserts) Key Use: Ergonomic handles, waterproof seals. Process Tolerance: Overmold thickness 1-5 mm±0.2 mm, bond strength ≥5 MPa Process Specifications: Injection pressure >5 MPa, mold temp. 40-80℃
-
PolishingDescription: Mirror-like finish via abrasive compounds. Process Compatibility: Manual/robotic buffing Key Use: Medical instruments, luxury fixtures. Process Tolerance: Ra 0.025-0.1 μm, gloss ≥90 GU Process Specifications: Wheel speed 1000-3000 rpm, compound grit 2000-5000
-
PassivationDescription: Acid treatment to remove free iron and enhance corrosion resistance. Process Compatibility: Post-cleaning chemical immersion Key Use: Surgical tools, food processing equipment. Process Tolerance: Film thickness 0.001-0.01 μm, salt spray ≥96 hrs Process Specifications: Nitric acid 20-50%, process time 20-60 min
-
Powder CoatingDescription: Electrostatic polymer powder cured into durable film. Process Compatibility: Post-cleaning spray and bake Key Use: Outdoor furniture, automotive wheels. Process Tolerance: Coating thickness 60-120 μm±10 μm, ΔE≤1.0 Process Specifications: Voltage 30-90 kV, cure 180-200℃×15 min
-
PhosphatingDescription: Phosphate layer for lubrication and paint adhesion. Process Compatibility: Chemical immersion Key Use: Engine components, firearm parts. Process Tolerance: Coating weight 2-5 g/m², crystal size ≤5 μm Process Specifications: Bath pH 2-4, process temp. 40-70℃
-
PaintingDescription: Liquid coating for color and protection. Process Compatibility: Spraying/dipping Materials: Metals, plastics Key Use: Consumer electronics, automotive body panels. Process Tolerance: Coating thickness 20-50 μm±5 μm, adhesion ≥3B (ASTM D3359) Process Specifications: Spray pressure 0.3-0.6 MPa, cure 80-120℃×30 min
-
Sand blastingDescription: Abrasive jet finish for uniform matte texture. Process Compatibility: Post-machining blasting Materials: Metals, glass, stone Key Use: Architectural facades, engine blocks. Process Tolerance: Ra 1.6-6.3 μm, coverage ≥95% Process Specifications: Grit size 80-120, air pressure 0.4-0.7 MPa
Start Your
CNC Machining Project
CNC Machining Project
Upload a CAD file to receive instantly quotes, lead time, and DFM details for your CNC components. Specializing in CNC machining for metals and plastics, we provide adaptive production and shipping solutions to align with your product development needs.
What is Our Rapid Prototyping Solution? How Does Rapid Prototyping Solution Work?
Rapid prototyping accelerates product development through CNC machining (±0.005" tolerance), sheet metal fabrication (1-day lead time), injection molding (50+ material grades), and industrial 3D printing (SLA/FDM/SLS). This multi-process approach enables functional prototypes within 24-72 hours for design validation, DFM analysis, and pre-production testing.
Digital Design – CAD models are optimized for manufacturability
Process Matching – Selecting CNC (high precision), sheet metal (enclosures), molding (high-volume), or 3D printing (complex geometries)
Automated Production – CAM programming drives equipment with ISO 9001 protocols
Post-Processing – Surface treatment, assembly, and quality inspection
-
CNC MachiningWe specialize in manufacturing custom prototypes and end-use parts with precise and complex designs through CNC milling,CNC turning, and CNC precision machining. -
Sheet Metal FabricationWe expert in the flexible manufacture of sheet metal prototypes and precision parts through laser cutting, stamping, metal bending, metal welding, riveting, embossing, flanging and tapping, chamfering and other processes. -
Injection Molding ServicesWorldsoaring provides plastic injection molding, rapid and production tooling, overmolding, and insert molding service. No MOQ required, all while maintaining high-quality and precision molding products. -
More ServicesSLA, HP MJF, SLS, SLM technologies for functional prototyping and low-volume production. We manufacture 3d printed parts at competitive price. -
SolutionsSLA, HP MJF, SLS, SLM technologies for functional prototyping and low-volume production. We manufacture 3d printed parts at competitive price.
Success Stories of Rapid Prototyping Projects
FAQs
